Chinese-Made Drywall | Understanding Its Demand

In the early 2000s, the United States witnessed a surge in the demand for construction and renovation projects, leading to an unprecedented need for building materials, particularly drywall. During this period, a significant portion of the drywall used in construction and renovation projects was imported from China, and this trend raised several concerns due to the emergence of problems associated with Chinese-made drywall.

The Surge in Demand

Between 2001 and 2008, several factors converged to drive the demand for drywall in the United States. A shift in investment preferences from the stock market to real estate and home construction played a pivotal role. As more individuals and investors turned their attention to the real estate market, the demand for new construction soared. The Atlantic hurricane season of 2005 also contributed to the growing demand for drywall.

The destructive storms wreaked havoc in Southern Florida, Louisiana, and Mississippi, causing widespread flooding and extensive damage to homes. This catastrophic event further intensified the need for renovation and construction, subsequently increasing the demand for drywall.

To meet this heightened demand, construction projects across the United States began to incorporate Chinese-manufactured drywall into their structures. The numbers are staggering; it is estimated that over 100,000 homes were renovated using Chinese drywall during this period.

Geographical Impact

The impact of Chinese-made drywall extended across various states, with some experiencing more significant issues than others. As of August 30, 2010, the Florida Department of Health and the U.S. Consumer Product Safety Commission (CPSC) reported that states with the most incidents of Chinese drywall-related damage included Alabama, Florida, Louisiana, Mississippi, and Virginia.

Only nine of the 48 contiguous United States did not report any cases of damage related to Chinese drywall. These unaffected states included Colorado, Idaho, Iowa, Montana, Nebraska, Nevada, New Hampshire, North Dakota, and Oregon.

The Chemical Composition Issue

One of the central problems associated with Chinese-made drywall lies in its chemical composition. According to the CPSC, Chinese drywall samples exhibited higher concentrations of elemental sulfur, strontium, iron, and organic compounds linked to acrylic paints when compared to non-Chinese drywall. Laboratory studies further revealed that Chinese drywall emitted more volatile sulfur gases than their non-Chinese counterparts.

These compounds included Sulfur Dioxide (SO2), hydrogen sulfide (H2S), carbon disulfide, carbonyl sulfide, strontium sulfide, and other compounds.

The Impact of Sulfurous Gases

The high levels of sulfurous gases emitted by Chinese drywall created a cascade of issues within affected homes. When these gases combined with moisture, such as the condensation on air conditioning coils, they formed an acidic formulation. This formulation, in turn, corroded metals.

The initial sign of a problem often manifested in the premature failure of air conditioning units, as the copper coils in these units were particularly susceptible to the corrosive effects of the gases.

However, the damage was not limited to air conditioning units. Virtually any metal within the home could be affected, including mirrors, jewelry, sink fixtures, electronic equipment, microwave ovens, refrigerators, stoves, dishwashers, washer/dryers, and even light bulbs. Any component containing metal was vulnerable to the corrosive impact of these gases.

The Origin of Sulfur in Chinese Drywall

The question of how sulfur found its way into Chinese drywall remains a subject of discussion. It is hypothesized that the gypsum mines used to source the drywall contain high levels of sulfur and/or pyrite. The oxidization of pyrite may have contributed to the release of sulfur compounds.

Notably, the gypsum mine in question is the LuNeng mine. While there have been anecdotal reports of health problems related to the off-gassing of Chinese drywall, no direct health effects associated with Chinese drywall in homes have been conclusively established.

Homeowners often describe a strong odor reminiscent of rotten eggs or fireworks. Some individuals have reported experiencing headaches, eye irritation, fatigue, and sporadic nosebleeds.

Identifying Chinese Drywall

For homeowners concerned about whether their home contains Chinese drywall, it’s crucial to verify the source of the drywall used in their construction or renovation. This is especially pertinent if the property is located in southern Florida, Louisiana, or Mississippi. Determining the source of the drywall can be a challenge, but there are methods to do so.

The best approach is to examine the backside of the drywall, which often requires access to the attic or another concealed area where the paper on the backside of the drywall can be observed.

Drywall imported from China typically bears distinct labels, including “KNAUF,” “China,” “Made in China,” “Tianjin,” “Taian,” “Taishan,” “ASTM 36,” or “DrYwall.” Drywall with these markings is known to have issues related to high concentrations of sulfur compounds.

It is estimated that more than 100,000 homes were constructed with imported drywall, with most of it coming from companies such as “Knauf Plasterboard Tianjin,” “Beijing New Building Materials (BNBM),” and “Taian Taishan Plasterboard.”

Remediation and Costs

Remediating homes affected by Chinese drywall presents significant challenges. In most cases, it involves the removal of all drywall from the affected home, along with the replacement of various components throughout the property. This often extends to copper piping, electrical wiring, fixtures, and any other metal components that may have been compromised.

The average cost of such remediation is estimated to be around $100,000 per home, though the actual figure can vary based on the size of the property.

Insurance and Government Response

It’s worth noting that homeowners’ insurance policies typically do not cover the cost of remediating defective drywall. In some cases, a contractor’s business insurance may cover the expenses, depending on the specific policy exclusions.

The U.S. federal agency responsible for addressing this issue is the Consumer Product Safety Commission (CPSC). They are leading investigations and coordinating the government’s response to the problem. Collaborating with agencies like the EPA, HUD, CDC-ATSDR, and ASTM, the CPSC is actively working to address specific concerns and provide guidance for affected homeowners.

Tax Implications

Beyond the immediate remediation efforts, homeowners of affected properties also face significant challenges related to mortgage forbearance and tax implications. The Internal Revenue Service (IRS) has introduced a provision that allows owners of affected homes to treat the situation as a casualty loss.

The IRS provides a “safe harbor” formula to determine the amount of the loss, and further details can be found in IRS revenue procedure 2010-36, available at www.irs.gov/pub/irs-drop/rp-2010-36.pdf.

Wrapping Up

In conclusion, the demand for Chinese-made drywall between 2001 and 2008, coupled with the inherent issues in the composition of this drywall, has led to significant challenges for affected homeowners. Understanding the origins, identification methods, and the extensive remediation process is crucial for addressing this ongoing issue. Collaborative efforts by government agencies and the introduction of tax provisions aim to provide some relief to homeowners facing these challenges.

Jose S. Villegas Jr.

Written by:
Jose S. Villegas Jr. - a seasoned Civil Engineer by profession which was involved in numerous commercial and residential projects which have scopes of drywall construction. He stands as a beacon of expertise in the civil engineering landscape, boasting a rich tapestry of experience and a profound command of the drywall industries.